Cleaning and drying

Frictionwasher

Type: FW

The WIPA Frictionwasher/separator type FW is used for intensive washing, but also for dewatering plastics.

Frictionwasher

The process

The material is fed in at the bottom of the Frictionwasher/separator and conveyed to the top by the throwing blades attached to the internal rotor. During transport, the material is repeatedly thrown against the screen basket around the rotor, which cleans the material and separates out water, paper fibers, sand and other contaminants.

Strainer basket

The screen basket of the WIPA Frictionwasher/Separator has been enlarged by up to 30% so that a significantly larger amount of contaminants and liquids can be separated.

The edged lids ensure continuous turning of the material, which significantly improves the separation of impurities.

The screen elements have the same dimensions, which saves storage and spare parts costs, as the elements can be interchanged or simply replaced. In the feed area of the machine, the screening elements are subjected to greater stress than in the rear part of the machine, which results in higher and faster wear of these screening elements. Thanks to the identical dimensions of the screen plates in the front and rear part of the machine, the screen elements can be changed from front to rear.

This saves on spare parts costs, as the screen plates can be used for longer. Separate sieve elements also allow the use of different sieve perforations. For example, a larger screen perforation can be installed in the infeed area of the machine than in the rear area of the machine.

The screen perforation can be individually adapted to the material. Round perforations between 2 and 3 mm are used as standard. However, other sieve types with e.g. conical or angular perforations as well as special sieve elements for e.g. the processing of fibers or big bags can be supplied. The new screen design offers a much larger screen area than comparable systems, which significantly increases the separation, washing and drying results.

Rotor

The rotors of the FW series are equipped with replaceable throwing blades. This makes it possible to use a wide variety of materials and geometries, tailored to your material. Another advantage of the replaceable throwing blades is that the rotor itself only acts as a carrier and is subject to virtually no wear. The rotor has a peripheral speed of approx. 30 m/s during operation, which exposes the material to very high centrifugal forces that ensure optimum separation of material and contamination, as well as liquids.

360° maintenance

The WiPa Frictionwasher/separator type FW has cover plates on the top and bottom of the machine. The machine can be opened almost 360° for cleaning and maintenance work. Additional inspection openings are distributed throughout the machine for any inspection work.

See for yourself:

This machine offers these advantages

LDPE film

PP Big Bag/Raffia

HDPE regrind

PP regrind

All data at a glance

Technical data
FW 350
FW 500
FW 700
FW 800
FW 1000
Rotor diameter
350 mm
500 mm
700 mm
800 mm
1000 mm
Rotor length in mm
2000
3000
3000
4000
4000
Screen surface
1,9 m²
3 m²
5,8 m²
7,2 m²
8,9 m²
Drive
11 – 15 kW
22 kW
37 – 45 kW
45 – 55 kW
75 – 90 kW
Weight in kg
900
1100
3000 – 4000
3000 – 4500
4500 – 5500
Throughput capacity up to
t/h
t/h
t/h
t/h
t/h
LDPE film
0,5
0,7
1,3 – 1,8
1,5 – 2,5
3 – 4,5
HDPE/PP regrind
0,7
1
1,5 – 2,5
1,8 – 3
3 – 5
PET bottle flakes
1
1,2
1,5 – 2,5
1,8 – 3
3 – 5
Drinks carton
0,4
0,8
1,5 – 2
1,7 – 2,5
3 – 4,5

Throughput rates and technical data are based on experience and may vary depending on the material.