Cleaning and drying
Frictionwasher
Type: FW
The WIPA Frictionwasher/separator type FW is used for intensive washing, but also for dewatering plastics.
Frictionwasher
The process
The material is fed in at the bottom of the Frictionwasher/separator and conveyed to the top by the throwing blades attached to the internal rotor. During transport, the material is repeatedly thrown against the screen basket around the rotor, which cleans the material and separates out water, paper fibers, sand and other contaminants.
Strainer basket
The screen basket of the WIPA Frictionwasher/Separator has been enlarged by up to 30% so that a significantly larger amount of contaminants and liquids can be separated.
The edged lids ensure continuous turning of the material, which significantly improves the separation of impurities.
The screen elements have the same dimensions, which saves storage and spare parts costs, as the elements can be interchanged or simply replaced. In the feed area of the machine, the screening elements are subjected to greater stress than in the rear part of the machine, which results in higher and faster wear of these screening elements. Thanks to the identical dimensions of the screen plates in the front and rear part of the machine, the screen elements can be changed from front to rear.
This saves on spare parts costs, as the screen plates can be used for longer. Separate sieve elements also allow the use of different sieve perforations. For example, a larger screen perforation can be installed in the infeed area of the machine than in the rear area of the machine.
The screen perforation can be individually adapted to the material. Round perforations between 2 and 3 mm are used as standard. However, other sieve types with e.g. conical or angular perforations as well as special sieve elements for e.g. the processing of fibers or big bags can be supplied. The new screen design offers a much larger screen area than comparable systems, which significantly increases the separation, washing and drying results.
Rotor
The rotors of the FW series are equipped with replaceable throwing blades. This makes it possible to use a wide variety of materials and geometries, tailored to your material. Another advantage of the replaceable throwing blades is that the rotor itself only acts as a carrier and is subject to virtually no wear. The rotor has a peripheral speed of approx. 30 m/s during operation, which exposes the material to very high centrifugal forces that ensure optimum separation of material and contamination, as well as liquids.
360° maintenance
See for yourself:
This machine offers these advantages
- Effective cleaning with cold or warm water
- Higher degree of separation, due to approx. 30% more screen area
- Separation of water & impurities such as paper, organics and sand
- Sieves easily replaceable
- Rotor with replaceable blades
- Almost 360° maintenance possible
- Cover plates are easy to fit and remove
LDPE film
PP Big Bag/Raffia
HDPE regrind
PP regrind
All data at a glance
Technical data | FW 350 | FW 500 | FW 700 | FW 800 | FW 1000 |
Rotor diameter | 350 mm | 500 mm | 700 mm | 800 mm | 1000 mm |
Rotor length in mm | 2000 | 3000 | 3000 | 4000 | 4000 |
Screen surface | 1,9 m² | 3 m² | 5,8 m² | 7,2 m² | 8,9 m² |
Drive | 11 – 15 kW | 22 kW | 37 – 45 kW | 45 – 55 kW | 75 – 90 kW |
Weight in kg | 900 | 1100 | 3000 – 4000 | 3000 – 4500 | 4500 – 5500 |
Throughput capacity up to | t/h | t/h | t/h | t/h | t/h |
LDPE film | 0,5 | 0,7 | 1,3 – 1,8 | 1,5 – 2,5 | 3 – 4,5 |
HDPE/PP regrind | 0,7 | 1 | 1,5 – 2,5 | 1,8 – 3 | 3 – 5 |
PET bottle flakes | 1 | 1,2 | 1,5 – 2,5 | 1,8 – 3 | 3 – 5 |
Drinks carton | 0,4 | 0,8 | 1,5 – 2 | 1,7 – 2,5 | 3 – 4,5 |
Throughput rates and technical data are based on experience and may vary depending on the material.